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激光熱處理技術(shù)
Laser heat treatment technology

更新時(shí)間:2018-11-12 03:56 點(diǎn)擊數:

激光熱處理(chǔ lǐ)技術(shù)

激光熱處理(chǔ lǐ)是利用高功率(指物體在單位時(shí)間內所做的功的多少)密度的激光束對進(jìn)行表面處理的方法,它可以對實(shí)現相變硬化(或稱(chēng)作表面淬火、表面非晶化、表面重熔粹火)、表面合金化等表面改性處理,產(chǎn)生用其大表面淬火達不到的表面成分、組織、性能的改變。激光配件工作時(shí),先由激光發(fā)射二極管對準目標發(fā)射激光脈沖。經(jīng)目標反射后激光向各方向散射。部分散射光返回到傳感器接收器,被光學(xué)系統接收后成像到雪崩光電二極管上。雪崩光電二極管是一種內部具有放大功能的光學(xué)傳感器,因此它能檢測極其微弱的光信號,并將其轉化為相應的電信號。經(jīng)激光處理后,鑄鐵表面硬度可以達到HRC60度以上,中碳及高碳的碳素鋼,表面硬度可達HRC70度以上,從而提高起抗磨性,抗疲勞,耐腐化侵蝕,抗氧化(抗氧化自由基)等性能,增加其使用的時(shí)長(cháng),激光熱處理技術(shù)與其它熱處理如高頻淬火,滲碳,滲氮等傳統工藝相比,具有以下特性:

1、無(wú)需使用外加材料(Material),僅改變被處理(chǔ lǐ)材料表面的組織結構.處理后的改性層具有足夠的厚度,可根據需要調整深淺一般可達0.1-0.8mm。激光配件主要包括激光機上常用的部件,如激光器,激光管,激光電源,激光頭,激光控制系統,激光運動(dòng)系統,激光鏡片等。

2、處理(chǔ lǐ)層和基體結合強度高.激光表面處理的改性層和基體材料(Material)之間是致密的冶煉金屬結合,而且處理層表面是致密的冶金組織,具有比較高的硬度和耐磨耗性。激光配件主要包括激光機上常用的部件,如激光器,激光管,激光電源,激光頭,激光控制系統,激光運動(dòng)系統,激光鏡片等。

3、被處理(chǔ lǐ)件變形極小,由于激光功率(指物體在單位時(shí)間內所做的功的多少)密度高,與零件的作用時(shí)間很短(10-2-10秒),故零件的熱變形區和整體變化都很小。故適合于高精度零件處理(chǔ lǐ),作為材料(Material)和零件的最后處理(chǔ lǐ)工序。

4、加工柔性好,適用面廣。激光配件工作時(shí),先由激光發(fā)射二極管對準目標發(fā)射激光脈沖。經(jīng)目標反射后激光向各方向散射。部分散射光返回到傳感器接收器,被光學(xué)系統接收后成像到雪崩光電二極管上。雪崩光電二極管是一種內部具有放大功能的光學(xué)傳感器,因此它能檢測極其微弱的光信號,并將其轉化為相應的電信號。利用靈活的導光系統(system)可隨意將激光導向處理(chǔ lǐ)部分,從而可方便地處理深孔、內孔、盲孔和凹槽等,可進(jìn)行選擇(xuanze)性的局部處理。

Laser heat treatment (CH L) technology

Laser heat treatment (chl108 The surface composition, microstructure and properties of quenched materials can not be changed. When laser accessories work, laser emitting diodes are used to transmit laser pulses to the target. After the target is reflected, the laser scatters in all directions. Part of the scattered light returns to the sensor receiver and is received by the optical system and then imaged onto the avalanche photodiode. Avalanche photodiode is an optical sensor with internal amplification function, so it can detect extremely weak optical signals and convert them into corresponding electrical signals. After laser treatment, the surface hardness of cast iron can reach HRC60 degree or above, and that of medium and high carbon carbon carbon steel can reach HRC70 degree or above. Thus, the wear resistance, fatigue resistance, corrosion resistance, oxidation resistance (antioxidant free radicals) and other properties of cast iron can be improved, and the use time of cast iron can be prolonged. Laser heat treatment technology and other heat treatments can also be used. Such as high frequency quenching, carburizing, nitriding and other traditional processes, have the following characteristics:

1. No need to use additional material (Material), only change the structure of the surface of the treated material (chl). After treatment, the modified layer has enough thickness, and the depth can be adjusted to 0.1-0.8mm according to the need. Laser accessories mainly include laser, laser tube, laser power supply, laser head, laser control system, laser motion system, laser lens and so on.

2. The bonding strength between the treated layer (chl1088 Laser accessories mainly include laser, laser tube, laser power supply, laser head, laser control system, laser motion system, laser lens and so on.

3. The processed part (chl108 Therefore, it is suitable for high precision parts processing (chl108

4, processing flexibility is good, wide application. When laser accessories work, laser emitting diodes are used to transmit laser pulses to the target. After the target is reflected, the laser scatters in all directions. Part of the scattered light returns to the sensor receiver and is received by the optical system and then imaged onto the avalanche photodiode. Avalanche photodiode is an optical sensor with internal amplification function, so it can detect extremely weak optical signals and convert them into corresponding electrical signals. With flexible light guide system, laser guided processing (chl

聊城經(jīng)濟開(kāi)發(fā)區杰刻激光設備有限公司

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聊城經(jīng)濟開(kāi)發(fā)區杰刻激光設備有限公司
Liaocheng Jingjikaifaqu Jieke Laser equipment Co., Ltd.

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